Ultrasonic Systems, Inc. (USI) - ASI Technologies https://asi-tech.co.il/manufacturers/usi/ ELECTRONIC AND MECHANICAL ASSEMBLY INDUSTRY Sat, 19 Jan 2019 13:39:10 +0000 he-IL hourly 1 https://wordpress.org/?v=6.2.5 USI | PV 360 High-Volume, In-Line Spray Doping System https://asi-tech.co.il/product/usi-pv-360-high-volume-in-line-spray-doping-system/ Mon, 04 Jun 2018 06:44:08 +0000 https://asi-tech.co.il/?post_type=product&p=2779 The PV-360 is a high-volume, in-line spray doping system for the thin and uniform application of phosphoric and boric acid based dopants to crystalline photovoltaic cells for the in-line thermal diffusion and laser doped selective emitter processes. Now in its …

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The PV-360 is a high-volume, in-line spray doping system for the thin and uniform application of phosphoric and boric acid based dopants to crystalline photovoltaic cells for the in-line thermal diffusion and laser doped selective emitter processes. Now in its 3rd generation, the PV-360 leverages USI’s proprietary nozzle-less ultra-Thin Coating Application Technology (tCAT) for a more uniform, thinner coating compared to conventional nozzle based spray, roll coating or fog coating technologies.

Features:

  • Proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT)
  • Typical coatings applied include:
    • Phosphoric acid based dopants
    • Boric acid based dopants
    • Compatible with water based and solvent based dopants
  • Non-contact coating application with excellent coating transfer efficiency – up to 99%
  • Process width: 914mm (36 inches)
  • Compatible with any in-line thermal diffusion furnace
  • Long-life, high speed traversing mechanism with servo motor drive
  • Constructed with materials compatible with acidic and caustic coating liquids
  • Isolated and ventilated spray area
  • PAC controller with touchscreen HMI
  • PMP-200 Precision Metering Pump liquid delivery system, features:
    • Servo drive positive displacement liquid metering pump
    • Dual pump design for uninterrupted operation
    • Automatic pump refill from on-board PFA coating reservoir
    • Data logging
  • Conveyor system:
    • Teflon coated Kevlar mesh belt
    • Up to 1.8 meters/minute (5.9 feet/minute) speed
    • Accommodates up to six (6) rows of 125mm (5 inch) wafers
    • Integrated water-based conveyor belt cleaning and drying system
    • Water-based conveyor belt cleaning system
  • Optional wafer drying system

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USI | Prism 1200 Coating System https://asi-tech.co.il/product/usi-prism-1200-coating-system/ Mon, 04 Jun 2018 06:42:40 +0000 https://asi-tech.co.il/?post_type=product&p=2777 The PRISM-1200 is a high-speed, high-performance spray coating tool designed for the thin, uniform application of a variety of low viscosity coatings to large glass panels (up to 1.2m wide) and other flat substrates. The PRISM-1200 leverages USI’s proprietary, nozzle-less ultra-Thin …

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The PRISM-1200 is a high-speed, high-performance spray coating tool designed for the thin, uniform application of a variety of low viscosity coatings to large glass panels (up to 1.2m wide) and other flat substrates. The PRISM-1200 leverages USI’s proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT) for a more uniform, thinner coating compared to conventional spray, spin, dip or roll coating technologies.

Features:

  • Proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT)
  • Typical coatings applied include:
    • Anti-reflective coatings
    • Anti-smudge coatings
    • CdCl2 solutions
    • Carbon nano-particle, nano-tube and nano-wire solutions
    • Transparent conductive oxides
    • Adhesion promoters
    • Other proprietary coatings
  • Excellent coating transfer efficiency: up to 99%
  • Finished film thicknesses down to sub-micron level
  • Large substrate process width – up to 1,219mm (48 inches)
  • Long-life, high speed X-Y-Z gantry mechanism with servo drive
  • Dual PMP-100 Precision Metering Pump liquid delivery system, features
    • Micro-stepping, positive displacement liquid metering pump
    • Dual pump design for uninterrupted operation
    • Automatic pump refill from coating reservoir
    • Data logging
  • Isolated and ventilated spray area
  • Constructed with materials compatible with acidic and caustic coating liquids
  • Automated spray head wash down, clean and dry station
  • State-of-the-art Ethernet based control system with Windows based Graphical User Interface
  • Configurable as an in-line system or stand-alone
  • Conveyor system
    • Stainless steel roller conveyor
    • Programmable speed up to 3.3 meters/minute (10.8 feet/minute)

 

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USI | Prism 800 X-Y-Z spray coating system https://asi-tech.co.il/product/prism-800/ Mon, 04 Jun 2018 06:41:14 +0000 https://asi-tech.co.il/?post_type=product&p=2775 The PRISM-800 is a large format, high-speed X-Y-Z spray coating system designed for the thin, uniform application of coatings and suspensions for high-volume, high-throughput production requirements. This system features USI’s proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT), which provides a more …

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The PRISM-800 is a large format, high-speed X-Y-Z spray coating system designed for the thin, uniform application of coatings and suspensions for high-volume, high-throughput production requirements. This system features USI’s proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT), which provides a more precise and repeatable coating application than conventional spray nozzles, ultrasonic nozzles, air-atomizing nozzles, roll coaters and film coaters.

Features:

  • Proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT)
  • Configurable, flexible platform to suit the requirements of precision coating applications in various industries including:
  • Fully programmable X-Y-Z motion control
  • Up to 780mm x 780mm usable spray area
  • High speed X-Y-Z gantry, process speed up to 700mm/second
  • Multiple liquid delivery system configurations including:
    • PMP-100 Precision Metering Pump liquid delivery system
      • Micro-stepping positive displacement liquid metering pump
      • Single or dual pump configurations available
      • Automatic pump refill from coating reservoir
      • Data logging
    • Automatic spray head clean and purge functionality
    • Designed to spray flammable coatings
    • Isolated and ventilated spray area
    • Windows 7 based graphical user interface
    • Optional substrate heater with vacuum
    • Optional powered HEPA filtration
    • Optional tandem spray heads for increased throughput
    • Substrate load and unload automation available
    • Optional spray head rotation and tilt functions
    • Dual substrate lift stations available
    • Many more options available

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USI | Prism 500 Coating https://asi-tech.co.il/product/prism-500/ Mon, 04 Jun 2018 06:38:08 +0000 https://asi-tech.co.il/?post_type=product&p=2771 Product Description: The PRISM-500 is a high-performance X-Y-Z motion and positioning platform designed for the application of a wide variety of coatings. This flexible and highly configurable system is ideal for both production and R&D applications. All PRISM systems leverage …

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Product Description:

The PRISM-500 is a high-performance X-Y-Z motion and positioning platform designed for the application of a wide variety of coatings. This flexible and highly configurable system is ideal for both production and R&D applications. All PRISM systems leverage USI’s proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT) which delivers a more precise coating application than conventional spray nozzles, film coaters, roll coaters, and jetting technology.

Features:

  • Proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT)
  • Additional spray and dispense technologies available
  • Configurable, flexible platform to suit the requirements of precision coating applications in various markets, including:
  • Multiple liquid delivery system configurations including:
    • PMP-100 Precision Metering Pump liquid delivery system, features:
      • Micro stepping positive displacement liquid metering pump
      • Single or dual pump configurations available
      • Optional integrated fluid stirring to keep suspensions and inks mixed
      • Automatic pump refill from coating reservoir
      • Data logging
    • Pressurized reservoir with liquid solenoid valve for flow control
    • Pressurized reservoir with agitation and liquid recirculation
  • Available in a batch configuration or with in-line conveyor
  • Automatic spray head clean and purge
  • 3- or 4-axis of motion
  • Designed to spray flammable solvents
  • Isolated and ventilated spray area
  • Windows 7 based graphical user interface
  • Optional substrate heater with vacuum
  • Optional spray head rotation and tilt function
  • Robot load lift/shuttle station available

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USI | Prism 400BT Benchtop Coating System https://asi-tech.co.il/product/prism-400bt/ Mon, 04 Jun 2018 06:36:22 +0000 https://asi-tech.co.il/?post_type=product&p=2769 The PRISM-400 BT Benchtop Coating System is an X-Y-Z motion and positioning platform designed for the application of a wide variety of coatings for R&D and lab scale requirements. All USI coating systems leverage proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT), …

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The PRISM-400 BT Benchtop Coating System is an X-Y-Z motion and positioning platform designed for the application of a wide variety of coatings for R&D and lab scale requirements. All USI coating systems leverage proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT), which delivers a thinner and more precise coating application than conventional spray nozzles, film coaters, roll coaters, and jetting technology.

Features:

  • Proprietary, nozzle-less ultra-Thin Coating Application Technology (tCAT)
  • Compact, bench-top platform designed to suit R&D and lab-scale coating requirements in a variety of markets, including:
    • Semiconductor Packaging
    • Display
    • Fuel Cell
    • Medical
    • Electronics Assembly
  • Multiple liquid delivery system options including:
    • Precision Metering Pump liquid delivery system, features
      • 50 ml capacity disposable syringe (PMP-50)
      • 100 ml capacity glass syringe (PMP-100)
      • Micro stepping drive positive displacement liquid metering pump
      • Optional integrated fluid stirring to keep suspensions and inks mixed
      • Process data logging
      • Pressurized reservoir (6oz, 20oz or 2-gallon) with liquid solenoid valve for flow control
      • Internal mini system control for new Ultra-Coat sofware
      • Up to 99% transfer efficiency
      • 3 axis (X-Y-Z) of motion with sensor on the Z-axis to prevent crashes
      • Advanced Windows-based control interface
      • Laser pointer for programming
      • Designed to spray flammable solvents
      • Isolated and ventilated spray area
      • Optional tilt & rotate capability for sprayhead
      • Optional substrate heater with vacuum
      • Optional electronic head air flow control
      • Optional 590 ml reservoir

 

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