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Entry-level single point selective soldering system
With all the proven features of the Jade Mk II, the Jade Mk IV sets even higher standards of performance.
Designed to meet the needs of the small/medium batch manufacturer who requires high levels of production flexibility, the Jade MK IV entry-level system offers uncompromised selective soldering quality at a very low cost.
The Jade MK IV is a hand load system, incorporating a universally adjustable tooling carrier capable of accommodating PCB’s or pallets up to 508x610mm (20×24″).
Our patented Drop-Jet design fluxer offers quick and effective flushing of the pressurised flux chamber. This helps to keep maintenance levels to a minimum whilst enabling use of higher solid content fluxes as well as water-soluble fluxes.
As with all Pillarhouse systems, the soldering process is enhanced by a hot Nitrogen curtain which provides an inert atmosphere. This method of soldering also assists in the prevention of oxidisation and provides a local preheat to the joint, thus reducing thermal shock to localised components.
The Jade MK IV is controlled by a PC, through Enhanced PillarCOMM, a Windows® based ‘Point & Click’ interface with PCB image display.
Additionally, our PillarPAD offline package allows the operator to produce programs independently from the machine using Gerber data.
Standard Features:
- 508x610mm board size
- Integral PC and machine mounted TFT monitor
- Inerted Nitrogen system
- Motorised auto-solder top-up (wire feed) & solder level detect
- Drop-Jet fluxer
- Set of AP style solder nozzle tips
- Internal fume extraction
- Colour programming camera
- Solder wave height measurement and correction
- Universally adjustable tooling carrier
- Thermal nozzle calibration system using integrated setting camera (requires manual correction)
- Enhanced PillarCOMM Windows® based ‘Point & Click’ interface
- Multiple level password protection
- Automatic fiducial correction
- Auto-nozzle conditioning system
- New Solder bath and pump design
- Lead-free compatible
- Day-to-day service kit
- Items in bold are new features, when compared to Jade Mk II.
Monitoring Options
- Flux presence sensor – thermistor style
- Flux spray, flow and spray & flow
- Pump rpm
- O2 ppm
- Nitrogen flow
System Options
- Top side instant IR preheat
- Bottom side instant IR preheat
- Closed loop temperature control – via pyrometer or thermocouple
- Ultrasonic fluxing
- Dual Drop-Jet / ultrasonic fluxing
- Laser PCB warp correction
- Micro nozzle assembly
- Solder reel identification
- Rapid change solder bath and pump system capabilit
- Solder bath coding – identifies correct bath for program
- Nitrogen generator
- Items in bold are new features, when compared to Jade Mk II.
